How our chargers, cables and hubs are built, tested and certified — production lines, lab capability and the quality gates every batch must pass.
A new high-accuracy placement line dedicated to magnetic charging modules has come online, increasing SMT capacity and cutting standard lead time for Qi2 pad and travel-station programmes by five working days.
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Every adapter batch passes 100% aging test at full load, hi-pot insulation checks and connector insertion sampling before packing. AQL 0.65 final inspection is witnessed by QC supervisors, not line staff — here is the full gate list.
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The annual third-party surveillance audit closed with zero major non-conformities. Document control, corrective-action tracking and supplier qualification records were highlighted by the auditing body as best practice.
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Automated optical inspection has been deployed across all cable assembly lines, checking solder joints, connector alignment and shield braid coverage at line speed — catching defects earlier than manual sampling alone.
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Thermal shock, salt spray, plug endurance and cable bending tests are now all handled in-house, shortening validation turnaround for new programmes from three weeks to under one — with reports shared directly with customers.
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Additional braided and liquid-silicone cable programmes have moved into volume production, with dedicated tooling per connector family to keep changeover scrap low.
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